IUNA AI Scanner
Automated visual inspection for your production
The intelligent camera system for your quality assurance
With the IUNA AI Scanner, we offer you a system that can be used flexibly in quality assurance. Each AI scanner is individually configured for your manufacturing process. By optimally coordinating software and hardware, we maximize the reliability of the inspection.
For our AI Scanner, we combine high-resolution industrial cameras and customized AI models. This allows us to offer you automated testing with maximum precision.
Areas of Application
The IUNA AI Scanner offers versatile solutions for a wide range of quality assurance challenges in manufacturing
Presence Check
Our AI Scanner excels at verifying the presence of critical components in complex assemblies. The system can detect even small parts like nuts, bolts, clips, and connectors with high precision.
- Verification of nuts, bolts, studs, and clips
- Detection of missing or incorrectly installed components
- Inspection of multiple features in a single cycle
- Prevention of costly assembly errors and rework
Dimensional Measurement
Our AI Scanner provides precise dimensional measurements of critical components, ensuring they meet exact specifications. The system can measure distances, angles, diameters, and other geometric parameters with sub-millimeter accuracy.
- Verification of dimensional and positional tolerances
- Measurement of hole spacing, angles, and gaps
- Comparison with CAD specifications
- Simultaneous measurement of multiple dimensions in-line
Optical Character Recognition (OCR)
Our AI Scanner can read and verify text, codes, and serial numbers on components and assemblies, ensuring traceability and correct part identification.
- Reading of date codes and serial numbers
- Verification of part identifiers
- Compatible with various marking methods, e.g. laser cutting, stamping, engraving
Completeness Check
Our AI Scanner ensures that all required components are present in an assembly, preventing costly errors and rework in later production stages.
- Verification of complete assemblies
- Detection of missing components
- Checking for correct component positioning
Modular design for maximum flexibility
Our system consists of three main components that work together seamlessly
Industry Camera
- One or more high-resolution industrial cameras
- Customized lighting design
- Can be integrated into existing production
Vision Software
- Easy-to-use user interface
- Real-time visualization
- AI-supported
AI Box
- Small and efficient AI computer designed for image processing
- Robust and reliable
- Compatible with common interfaces (PROFINET, ProfiBus, digital IOs,...)
Automation without limits
The IUNA AI Scanner offers numerous advantages for your production
Simple
The user interface of our inspection software can be set up without any expert knowledge and with a few clicks.
Intelligent
For our software, we combine the latest methods and AI models, for maximum of accuracy and flexibility.
Safe
The security of your data is our top priority. All data processing runs locally or via an encrypted cloud system.
Cost efficient
With the AI Scanner you save working time and money. At the same time, costs are predictable and amortize early.
Powerful
Due to Muti-GPU processing the AI Scanner can process large amounts of data very fast and comply short cycle times.
Precise
By selecting the hardware individually, we maximize the reliability of the test according to your use case.
The four steps to autonomous inspection
Our proven implementation process ensures a smooth integration of the IUNA AI Scanner into your production
Evaluation of Use Case
Contact us. Together, we will check your use case and the implementation options. After that we will select the required hardware components.
System installation
We integrate the camera, light module and AI box into your production process and install our AI vision software.
Labeling
The first image data is used to teach the AI inspection software. Even a small amount of images is sufficient for this.
Autonomous inspection
From now on, the AI Scanner takes over your inspection fully automatically. With the help of the user interface with statistics function, you get full transparency about your quality level.