Use Cases
Discover how our AI vision systems solve real-world challenges in automotive and manufacturing industries
Overview
IUNA AI's vision systems are deployed across a wide range of applications in the automotive and manufacturing industries. Our AI-powered solutions address critical quality control challenges, enabling automated inspection with unprecedented accuracy and efficiency.
From weld seam inspection to optical character recognition, our systems integrate seamlessly into existing production lines, providing immediate improvements in quality, reducing costs, and increasing operational efficiency.
Weld Seam Inspection
Our AI-powered weld seam inspection system automatically detects and classifies defects in weld seams with unprecedented accuracy. The system distinguishes between acceptable (I.O.) and defective (N.I.O.) welds, providing immediate feedback to optimize your manufacturing process.
- Detects pores, cracks, undercuts, and other weld defects
- 99.8% accuracy in defect detection
- Real-time analysis and feedback
- Seamless integration with existing production lines
Presence Check
Our presence check system verifies that all required components are correctly installed during the assembly process. The system can detect the presence or absence of nuts, bolts, clips, and other small components with high precision.
- Verifies presence of nuts, bolts, clips, and other components
- Prevents costly assembly errors and rework
- High-speed inspection suitable for production line integration
- Customizable for different component types and assembly configurations
Optical Character Recognition (OCR)
Our OCR system reads and verifies text, codes, and serial numbers on components and assemblies. This ensures traceability throughout the manufacturing process and helps maintain quality control standards.
- Reads date codes, serial numbers, and part identifiers
- Ensures correct parts are used in assembly
- Maintains traceability throughout the manufacturing process
- Works with various marking methods including laser etching, dot peen, and printing
Dimensional Measurement
Our dimensional measurement system uses advanced computer vision to verify that components meet precise dimensional specifications. This ensures that parts fit together correctly during assembly and meet quality standards.
- Measures critical dimensions with sub-millimeter accuracy
- Inspects complex automotive components including body panels and structural elements
- Identifies deviations from CAD specifications
- Provides comprehensive measurement reports for quality control
Surface Defect Detection
Our surface defect detection system identifies imperfections in painted surfaces, metal finishes, and other materials. The system can detect scratches, dents, paint runs, and other defects that might be missed by human inspectors. (Image Source: Audi AG)
- Detects scratches, dents, paint runs, and other surface defects
- Works with various materials including painted surfaces, metal finishes, and plastics
- Identifies defects invisible to the human eye
- Classifies defects by type and severity for targeted rework
Assembly Verification
Our assembly verification system ensures that complex assemblies are correctly put together. The system checks that all components are present, correctly positioned, and properly connected.
- Verifies correct assembly of complex components
- Checks for proper routing of cables and hoses
- Ensures correct positioning and orientation of parts
- Identifies missing or incorrectly installed components
