IUNA Weld Seam Scanner
Fully automatic visual inspection of weld seams
AI-based weld seam inspection
Our standard system, consisting of one or more industrial cameras, an industrial PC and the IUNA AI software, can be individually adapted to your requirements and impresses with its simple integration into your production process. Our system is ideal for inspecting both manually and automatically welded seams.
With the IUNA Weld Seam Scanner, you benefit from an efficient, reliable and user-friendly solution that takes your quality control to the next level. Whether you need precise inspection of your weld seams or want comprehensive documentation of the results, our system adapts seamlessly to your production environment and offers you the flexibility and accuracy you need.
We support the inspection of all common welding processes, including MIG and MAG welding.
Weld Testing
With the IUNA Weld Seam Scanner you can automate various testing and inspection steps:
- Is the weld seam there?
- Is the weld seam within the predefined tolerance range?
- Automatic detection of irregularities in the weld seam
- Automatic detection of cracks, pores, open end crater blowholes, burn-through, spatter, excessive asymmetry in the fillet and other defects that can be expected in normal production.
Advantages of automated visual weld seam inspection
Automated visual weld seam inspection offers numerous advantages for industrial production. The IUNA Weld Seam Scanner is particularly user-friendly and efficient, as it only requires a high-resolution industrial camera for inspection and not an expensive 3D laser sensor. This makes our system significantly more cost-effective compared to laser-based inspection systems.
Another advantage of our system is its outstanding performance for weld seams with very low heights. Thanks to the high-resolution industrial camera, the IUNA Weld Seam Scanner can detect fine details and small irregularities where laser-based systems often reach their limits. This ensures precise and reliable inspection, even in demanding applications.
Automated inspection eliminates human error and ensures consistent, objective evaluation of weld seams, increasing product quality and safety. This is particularly important in safety-critical sectors such as the automotive and aerospace industries. By quickly detecting and documenting welding defects, our system reduces rework and lowers production costs.
Integration into existing production lines is straightforward, increasing overall production efficiency. The IUNA Weld Seam Scanner thus offers a reliable, economical and user-friendly solution for modern quality control requirements.
Modular design for maximum flexibility
Industry camera
- One or more high-resolution industrial cameras
- Suitable for the inspection of manual and automatically welded seams
- Can be integrated into existing production
Vision Software
- Easy-to-use user interface
- Real-time visualization
- AI-supported
AI Station
- AI inference server designed for image processing (also available in 19″ housing)
- Compatible with common interfaces (PROFINET, ProfiBus, digital IOs,…)
- Robust and reliable
The four steps to autonomous inspection
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Evaluation of Use Case
Contact us. Together, we will check your use case and the implementation options. After that we will select the required hardware components.
System installation
We integrate the camera, light module and AI box into your production process and install our AI vision software.
Labeling
The first image data is used to teach the AI inspection software. Even a small amount of images is sufficient for this.
Autonomous inspection
From now on, the IUNA Weld Seam Scanner takes over your inspection fully automatically. With the help of the statistics function, you get full transparency about your quality level.
